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PV-KB(S)T MC4 Connector

Stäubli Original MC4 combines the 4 mm connector platform with MULTILAM contact technology and crimp termination for photovoltaic DC connections. Connector selection must match the exact PV cable cross-section and outer diameter; an MC4-style appearance alone does not establish mating compatibility.

Typical Scenarios
Key Specifications
  • PV module and string connections
  • Factory-prepared PV extension cables
  • Combiner-box and inverter DC routes
  • Replacement work within an existing Original MC4 system

 

  • Connector system: Ø 4 mm
  • Rated voltage: DC 1100 V according to IEC 62852 for 2.5 / 4 / 6 mm²; 10 mm² remains DC 1000 V; DC 1500 V according to UL 6703
  • Rated current, IEC: 22.5 A at 2.5 mm²; 39 A at 4 / 6 mm²; 45 A at 10 mm²
  • Ambient temperature range: −40°C to +85°C
  • Degree of protection: IP65/IP68 (1 m, 1 h) when mated; IP2X when unmated
  • Maximum contact resistance: < 0.25 mΩ
  • Contact system: MULTILAM; termination by crimping
  • Maximum mating cycles: 100
  • Flammability class: UL94-V0

 

Specification:
Certifications & complance:

Product Highlights

MULTILAM Contact System

The MULTILAM contact system is designed to maintain a low-resistance electrical interface over repeated thermal and mechanical cycles. The specified connector resistance is below 0.25 mΩ, so cable preparation, crimp quality and correct mating remain part of the finished PV connection rather than separate installation details.

Match the Exact Cable

Original MC4 is available for several PV cable cross-sections and cable outer diameters. The connector contact, seal and cable gland therefore have to be selected together with the actual cable. Using the same connector family without matching these dimensions can compromise crimping or sealing.

Mated Environmental Protection

When correctly assembled and mated, the connector is rated IP65/IP68 for the stated immersion condition. Unmated connectors are only IP2X and should be protected from contamination until the final connection is made.

Keep One Connector System

A connector that looks like MC4 is not automatically an Original MC4 mating partner. For extension leads, retrofit work and replacements, the existing manufacturer and exact connector type should be identified before assembly so the DC interface remains within the intended connector system.

Application Areas

Designed for Residential rooftop PV, Commercial rooftop PV, Utility PV string connections and PV extension cable assemblies.

 

Residential rooftop PV

Commercial rooftop PV

Utility PV string connections

PV extension cable assemblies

Technical Data

FAQ

Recommend

GENERAL DATA
  • Original Stäubli MC4 photovoltaic connector, Ø 4 mm system
  • Rated voltage: DC 1100 V (IEC 62852) for 2.5 / 4 / 6 mm²; DC 1000 V for 10 mm²; DC 1500 V (UL 6703)
  • Ambient temperature range: -40°C to +85°C
  • Upper limiting temperature: +105°C
  • Rated impulse withstand voltage: 16 kV
  • Degree of protection: IP65/IP68 (1 m, 1 h) mated; IP2X unmated

 

CONSTRUCTION
  • Contact system: MULTILAM
  • Type of termination: crimping
  • Contact material: copper, tin plated
  • Insulation material: PC/PA
  • Locking system: locking type
  • Flammability class: UL94-V0

 

PROPERTIES
  • Maximum contact resistance: < 0.25 mΩ
  • Maximum number of mating cycles: 100
  • Ammonia resistance tested according to 2 PfG 1911/04.16
  • Salt mist spray test: degree of severity 6

 

REGULATORY COMPLIANCE
  • TÜV Rheinland certification according to IEC 62852
  • TÜV Rheinland 2 PfG 2330 approval
  • UL 6703 and CSA C22.2 No. 182.5; UL File E343181
  • JET certification applies to the corresponding listed variants

 

 

IEC CURRENT RATINGS

 

Nominal cross section mm² IEC rated voltage DC V IEC rated current A
2.5 1100 22.5
4 1100 39
6 1100 39
10 1000 45

Connector selection also depends on PV cable outer diameter and the matching Stäubli crimp contact / cable gland variant. Use the exact Stäubli ordering table for the finished assembly.

 

Download TDS

Can you match the PV connector system already used on our project?

Send the exact connector manufacturer and model together with the cable size. Current PV extension options include Stäubli Original MC4 and MC4-EVO 2. Compatibility is checked against the actual connector system; appearance or a general “MC4-compatible” description is not enough.